How to think like a Lab Automation Engineer

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August 26, 2024  |  Learn

Lab automation plays a crucial role in enhancing efficiency, reproducibility, and throughput in research and development. To think like a lab automation engineer, one must navigate the complexities of integrating technology with laboratory practices, ensuring that the systems are both effective and adaptable. Here, we will explore key factors to consider for developing a mindset aligned with successful lab automation engineering.

Automation Expertise

A fundamental aspect of lab automation engineering is understanding the expertise and comfort level of the team involved in an automation build. Are the team members seasoned veterans in programming robots, or are they new to the concept of automation? For experienced engineers, advanced hardware and command-line programming tools might be the preferred choice, providing full control over the system. However, for those less experienced, ease of use becomes paramount. Selecting user-friendly software with drag-and-drop interfaces can significantly enhance accessibility, enabling even novices to design complex automated workflows.

Training is another essential element of fostering automation expertise. Just as learning to drive a car requires practice, integrating lab automation into daily workflows necessitates comprehensive training. Scheduling ample time for training sessions will facilitate a smoother transition, allowing team members to internalize new tools and processes.

In addition, partnering with vendors that offer long-term support can be invaluable. Vendors with dedicated service engineers can provide the necessary expertise to assist when the lab team’s automation experience fluctuates over time. Such partnerships ensure continuity and stability, even as the lab’s needs evolve.

Cost Considerations

Implementing lab automation involves a significant investment of capital, and lab automation engineers know how to sift through the nuances when considering the total cost of ownership.. While evaluating automation options, it’s important to understand the total cost of ownership. Vendors may present costs differently, with some including service and support in their pricing, while others focus solely on upfront hardware and software expenses. Unexpected maintenance costs can arise, potentially leading to high bills to maintain system integration.

To make informed decisions, it is crucial to obtain clear and detailed quotes, understanding what is included and excluded, ranging from installation and upfront costs to the lifetime of the product. When making an investment, always compare costs in apples-to-apples l. Additionally, factoring in the cost of labor and training is essential to gain a complete picture of the investment required.

Flexibility and Adaptability

Flexibility is a cornerstone of successful lab automation, and a successful lab automation engineer designs and builds systems with an eye to the future. Research is inherently dynamic, and automation systems must be able to adapt to evolving workflows and changing needs. Entering the automation process with a mindset geared toward flexibility ensures that systems remain valuable and functional over time.

Automation systems should support device and workflow modifications without significant disruptions. Selecting setups that allow for easy instrument swaps can extend the system’s longevity, accommodating various experimental requirements. Software should also be versatile, with a large library of drivers supporting different instruments from multiple manufacturers.

Moreover, prioritizing multipurpose components over single-purpose ones can enhance flexibility. Instruments that can be used in standalone and automated workflows, along with software that supports parallel processing of multiple projects, can maximize a lab’s performance.

Considering software solutions designed for entire lab networks is another strategic move. Scalable solutions with decentralized workstations can power larger lab setups and provide more resilience than monolithic builds that try to accomplish every task in one setup. Thinking toward the future and how automation might grow in the lab, it may start with a single workstation and become a network of workstations that address more of the workflow, and changes can be made over time without overhauling the entire system. These solutions should also offer remote access, enabling users to manage operations from anywhere in the world.

Finally, it’s important, whether you are designing a build from the ground up or coming in midstream, to consider how the system addresses tasks that cannot be automated, providing tools to capture data even from non-automated protocols. The best systems will seamlessly integrate automated and manual processes, ensuring comprehensive data collection.

Optimization and Error Handling

Optimization and error handling are integral to the efficiency and reliability of automated systems. Planning for unexpected events is crucial, as even top-tier automation systems can encounter errors, particularly when human interaction is involved. Establishing protocols for managing errors, such as low liquid levels or missing plates, can prevent workflow shutdowns and resource wastage.

Error handling should include robust alert systems, notifying users in real-time via email or text messages to facilitate prompt troubleshooting. Additionally, incorporating AI-powered software with optimization features can further enhance system performance. These tools can identify opportunities for efficiency improvements, leading to better resource utilization and faster results.

Regularly reviewing instrument utilization reports allows for ongoing optimization. By monitoring lab trends, engineers can identify areas where adjustments can yield substantial benefits, ensuring that scientific equipment is used to its fullest potential.

Setting the Groundwork for Automation Success

Thinking like a lab automation engineer involves balancing technical expertise, cost management, flexibility, and optimization. By understanding the team’s experience level, managing costs comprehensively, embracing adaptable systems, and focusing on continuous optimization, engineers can design and implement automation solutions that drive innovation and efficiency in the lab. This mindset not only enhances current operations but also prepares the laboratory for future advancements and challenges, ensuring long-term success and adaptability in the ever-evolving scientific landscape.

Our Green Button Go software and integration services are designed with versatility and scalability in mind, empowering labs to manage costs effectively while ensuring seamless integration into existing workflows. By fostering adaptability, we provide automation systems that grow alongside your research, accommodating new methodologies and expanding capabilities as your lab’s needs evolve. Our approach to working with scientists and automation engineers is to become a partner for the long term. If you’re interested in learning more about Biosero’s philosophy, check out this blog.

At Biosero, we are committed to driving innovation through intelligent automation solutions. If you’d like to learn more, contact a member of the team today.

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