Lab Orchestration: The Key to Scalable, Intelligent Lab Automation

helix
May 10, 2025  |  Learn

In today’s labs, simply having automation solutions is not enough. As the complexity of instruments, workflows, data streams, and team responsibilities increases, the real challenge lies in coordination, ensuring all these moving parts work together seamlessly. This is where laboratory orchestration plays a crucial role.

Lab orchestration acts as the connective tissue that brings structure and coordination to your lab’s entire automation ecosystem. It goes beyond scheduling instruments or triggering protocols—it involves synchronizing devices, data, people, and processes in real-time across the entire lab environment.

Lab orchestration supports the full spectrum of lab work, from manual and semi-automated to fully automated tasks. If you’ve ever questioned how lab orchestration fits into achieving better results, read on for a deeper understanding of how orchestration is shaping efficiency in modern labs.

What Is Lab Orchestration?

What is Lab Orchestration Graphic

At its core, lab orchestration synchronizes instruments, workflows, and teams to streamline complex lab operations. This approach integrates devices, data, workflows, and lab personnel under a unified control layer. Some key orchestration components are:

Device Coordination

Modern labs utilize a variety of instruments from different manufacturers, each with unique interfaces, timing constraints, and software dependencies. Laboratory orchestration software synchronizes communication between these devices, ensuring they operate in the proper sequence and context. This coordination eliminates manual handoffs, reduces downtime, and maximizes the value derived from existing equipment.

Workflow Automation

Orchestration aligns multiple protocols and instruments into an interconnected, automated workflow that spans from sample preparation to data reporting. Orchestration enables multi-step processes to run seamlessly from start to finish without interruption. Instead of managing each device, or even each workcell, separately, orchestration allows you to define and execute complex, multi-step procedures with minimal intervention. The result? Greater consistency, faster turnaround, and fewer manual errors.

Data Handling

Data is generated at nearly every stage of the lab process, but without orchestration, this data is often fragmented or siloed. Orchestration centralizes data capture and integrates it with scheduling and execution. That means researchers can track results in context, generate insights more easily, and move toward closed-loop decision-making with confidence.

Every instrument interaction and manual touchpoint is passively recorded with timestamps and metadata, giving teams a full traceable history—ideal for audit readiness and process optimization.

People & Task Management

Humans are essential in lab workflows. Orchestration ensures that people and machines work in harmony by assigning the right tasks to the right individuals at the right time. It enhances visibility into task status, facilitates smooth data handoffs, and helps ensure compliance and accountability throughout the working process.

Orchestration systems can also help track consumable usage—from pipette tips to reagents—ensuring accurate inventory, minimizing waste, and maintaining compliance with lab protocols.

Benefits of Lab Orchestration

What are the benefits of Lab Orchestration?

With a lab orchestrator tool to choreograph workflows, scientists can focus on what’s most important: designing the next experiment, interpreting data, and making the next big discovery.

Here are some other ways that lab orchestration can help:

  • Orchestration protects data and sample integrity throughout the workflow, increasing the reliability and reproducibility of the results.
  • Orchestration bridges the digital gap between systems, supporting complex integrations involving multiple workstations, transportation systems, and robots.
  • Orchestration reduces the risk of human error and catches mistakes so operators can correct them.
  • Orchestration manages consumables and reagents efficiently to reduce lab waste.

Lab Scheduling vs. Lab Orchestration

Lab scheduling and orchestration are often used interchangeably, but they are not the same. Understanding the distinction between the two is critical for labs looking to transition from basic automation to intelligent, scalable operations.

Scheduling focuses on when tasks happen, and orchestration focuses on how all components work together. Think of it this way: scheduling assigns tasks to instruments or lab personnel on a calendar, while orchestration ensures that all elements—including devices, data, workflows, and teams—are working in sync toward a common outcome.

How They Compare

Feature Lab Scheduling Lab Orchestration
Primary Focus Task timing and resource allocation Full workflow integration and coordination
Scope Isolated devices or tasks Entire lab environment (devices + people + data)
Adaptability Dynamic within a single integrated workcell Dynamic across the entire orchestrated system
Visibility Limited to task status End-to-end workflow visibility and context
Scalability Simple instrument additions to a single workcell Simple workcell additions to an entire lab

Visualizing the Difference

You can think of scheduling as booking an airline ticket for a lab instrument, where each process operates independently of the others. In contrast, orchestration is more akin to conducting air traffic control at an airport, where each section (instruments, software, personnel) plays its part at precisely the right moment, all coordinated by a shared objective. That’s the true power of orchestration.

Real-World Example: Orchestration in Action

Automating Flow Cytometry Workflows

In high-throughput drug discovery labs, flow cytometry is a key tool for analyzing multiwell plates—but the traditional process often involves time-consuming manual steps that slow progress and introduce variability.

With Biosero’s Green Button Go (GBG) Orchestrator, this workflow becomes fully automated across the physical, logical, and data elements of the lab. Here’s how orchestration enhances the process from start to finish:

  • Device Integration: Robotic arms are programmed to automatically load and unload multiwell plates into BD flow cytometers, eliminating manual intervention.
  • Data Flow: Data is captured and transmitted in real-time to the GBG Orchestrator software the moment plates are processed, ensuring continuous monitoring and analysis. This information can then be passed outward into a relevant AI model, into other critical lab software like Titian Mosaic, or into PowerBI for reporting purposes.
  • Notifications: Researchers receive automated alerts upon completion of each analysis, enabling timely decision-making and minimizing downtime.

This orchestration not only accelerates screening but also improves reproducibility and lab scalability. It reflects Biosero’s goal of enabling seamless robotic integration in complex scientific workflows.

From Workflow Execution to Strategic Enablement

Lab orchestration software supports strategic decisions, not just task execution. It enables smarter decision-making across your organization by offering:

  • Centralized visibility into all ongoing lab activities.
  • Consistent, high-quality data capture across instruments and sites.
  • Faster onboarding of new assays, instruments, or collaborators.
  • Proactive infrastructure monitoring—so teams understand when issues are environmental (like a compressed air shutdown), not equipment failures.

Powering the Future: Orchestration and Emerging Trends

As labs evolve to meet the demands of faster discovery and more innovative science, orchestration is emerging as the critical enabler of intelligent automation. Biosero’s lab orchestration platform goes beyond task automation—it establishes the digital backbone needed to support cutting-edge scientific approaches and technologies.

By integrating instruments, software, and data across the lab, orchestration sets the stage for:

  • Closed-loop science – Where experiments inform algorithms, and algorithms drive the following experiments automatically and continuously.
  • DMTA workflows – Seamless transitions between each phase with orchestrated scheduling, data handoffs, and protocol execution.

Biosero doesn’t develop AI, but it enables labs to be ready for it. With orchestration, scientific teams can:

  • Capture high-fidelity data with consistent metadata and traceability.
  • Automate workflows that are responsive to algorithmic recommendations.
  • Connect with external AI and analytics platforms through an open, modular architecture.

This orchestration-first approach is what powers scalable, intelligent labs—and lays the foundation for the next wave of scientific innovation.

Orchestration Accelerates science in the lab

The Future Is Orchestrated

Automation moves tasks forward. Orchestration advances science by integrating automation, instruments, people, software, and data into a cohesive, adaptive system.

Orchestration transforms static workflows into dynamic processes that can evolve in response to new discoveries, emerging technologies, and shifting goals. Biosero’s orchestration platform empowers labs to scale, adapt, and innovate—creating the infrastructure needed not just to automate, but to think, learn, and respond to variables in real-time.

Whether you’re managing a single workflow or coordinating multiple labs across locations, orchestration enables global visibility, centralized dashboards, and performance tracking at scale.

Ready to orchestrate your lab’s future? Discover how Biosero can help you build a more connected lab environment. Contact us today.

Related Posts

Techniques for mastering lab sample management

Would you eat at a restaurant if they stored meat improperly or if the cook stations were cross-contaminated? Of course not. Similarly, the best way to avoid sample contamination in the lab is to maintain an up-to-date inventory and enforce proper materials handling and storage. These practices ensure that operations run with the utmost transparency. […]

Scaling laboratory operations with automation

Scalability in the lab is often defined as the ability to expand lab capabilities, increase workcell productivity, and pivot into research ventures without compromising data quality. Evaluating laboratory bottlenecks can help identify intuitive solutions that alleviate workflow pressure while enabling a more proactive approach to managing your lab’s operations. Having modular solutions also gives your […]

Subscribe to Our Newsletter